Salami-Making with Chef Chris Gesualdi

When ICE Chef Instructor Chris Gesualdi isn鈥檛 busy teaching in ICE鈥檚 Culinary Arts Career Program, he can be found crafting recipes and experimenting with molecular gastronomy in any of ICE鈥檚 kitchens.

I was fortunate to document the process of Chef Chris鈥檚 latest creation, salami from scratch. 鈥淭he key is to keep all of your grinding equipment in the freezer, where it鈥檚 covered, clean and cold,鈥 said Chef Chris as he sliced through a spicy soppressata. The salami was one of six different types Chef Chris made during his most recent round of recipe testing. His recipes included everything from red wine and garlic to white pepper and cayenne, and the process is one that requires following a strict timeline over a 30-day time span.

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鈥淥n day one you have to weigh out the fat and the protein,鈥 said Chef Chris. 鈥淭hen you add all of the salts, sugars, spices and finally, the live culture.鈥 The live culture is the catalyst that controls the rotting time of the meat, ensuring a slow and steady spoiling over weeks, rather than days. After a nightlong marinade, Chef Chris then grinds and stuffs the mixtures into one of two types of casings, natural of synthetic. 鈥淣atural casings can be either hog鈥檚 intestines or beef middles,鈥 he said. 鈥淎fter you stuff them you just have to decide on the size and then tie each portion off with kitchen string.鈥

As simple as Chef Chris makes it sound, there鈥檚 actually a lot more science behind a successful salami than just stuffing and tying. 鈥淵ou have to keep absolutely everything on ice from day one,鈥 said Chef Chris. 鈥淭hen [on day two] you have to hang them in a basement where the temperature is between 40-60掳F and there鈥檚 60 percent humidity.鈥 The prime temperature conditions allow the meat to age at the perfect speed, and hanging the links allows them to mature evenly because all sides are equally exposed to air. Four weeks after marinating marks the earliest point at which the salami can be ready to slice and 鈥渉opefully serve,鈥 said Chef Chris. Larger salamis can take up to three months to age to the perfect degree, a characteristic that is defined solely by the firmness of the final salami.

鈥淵ou have to be incredibly careful that you get all of the air out of the casings after you stuff them,鈥 said Chef Chris. 鈥淥therwise you spend all that time aging the salami and it rots.鈥 Chef Chris鈥檚 selection of salamis were enjoyed by ICE employees at this week's tasting. They were first met by a round of applause and then by silence, as each of us took time to study the flavor and texture of slice after slice of homemade salami. We paired spicy sopressata with hearty grain mustard and slightly smoky Genoa with salty Parmesan. From celeriac foam to experiments with Xanthan gum, I鈥檝e always looked forward to Chef Chris鈥檚 gastronomical creations and this week鈥檚 salami showdown didn鈥檛 disappoint.